robotic welding for bridge manufacturers

Heavy Construction Equipment

Earthmoving, Transportation Equipment / Material Handling / Concrete Equipment

A mix of different parts

You can weld any parts that fit into the working area of your robotic cell
robotic welding solution for conveyor roller frame
automated welding of conveyor roller frames
automated welding of conveyor roller frames
automated welding of conveyor roller frames

A robotic cell with ABAGY can have any configuration

Below is an example of a solutions
robotic cell with a robot and a five-axis positioner: fast products loading
Two work zones gives the opportunity to cut the loading/unloading time from the cycle. While one work zone is busy with welding, the next product is loaded into the other work zone.
FAST PRODUCTS LOADING.
1 ROBOT + FIVE-AXIS POSITIONER
01
Work zone Dimensions:
Robotic cell Dimensions:
4.9 ft * 4.9 ft * 4.9 ft
1.5 m * 1.5 m * 1.5 m
21.3 ft * 16.4 ft * 13 ft
6.5 m * 5 m * 4 m
Dimensions:
Dimensions:
Welds length:
Welds length:
Cycle time per 1 workpiece:
Cycle time per 1 workpiece:
Number of products per year (when running 24/7):
Number of products per year (when running 24/7):
4.9 ft * 4.9 ft * 3.3 ft
1.5 m * 1.5 m* 1 m
4.4 ft * 1.8 ft * 1.5 ft
1.35 m * 0.56 m * 0.45 m
70.6 m / 231.6 ft
3.9 m / 12.8 ft
6.1 hours
0.5 hours
1 020 pcs.
12 373 pcs.
robotic welding for the bridge structures
robotic welding for the bridge structures
PRODUCTS EXAMPLES:

EXCAVATOR Bucket WELDING with Abagy

step-by-step process for robotic welding with Abagy

ECONOMIC BENEFITS

1 yr payback
3x cost reduction
High welding quality
5x throughput
30%
10%
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
Savings on wire
Savings on grinding after robotic welding
The main ABAGY component is proprietary software.
But we provide a turnkey solution together with our partners.

turnkey solution

ABAGY software
Robotic equipment
Installation and commissioning
24/7 tech support