Industrial conveyors

Conveyors / Hoppers / Material handling solutions / Crusher / Screeners / Stackers / Trommels
robotic welding for Industrial conveyors

Forget about welder shortage and achieve a sustainable competitive advantage

Below are some of the most popular solutions

LONG AND LARGE PARTS

Conveyors for transportation

Stackers/ Telescoping Conveyor

Hoppers

You can weld in the robotic cell any parts that fit in the work area
robotic welding for telescoping conveyor
robotic welding for hoppers
robotic welding for transportation conveyor
Two robots can weld one workpiece together, or different products at the same time in one work zone. Track length can vary and depends on your request
2 ROBOTS ON TRACKS
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
65.6 ft * 29.5 ft * 10.8 ft
14 m * 3 m * 1.2 m
20 m * 9 m * 3.3 m
robotic cell with 2 robots on tracks: maximum perfomance

MEDIUM PARTS

conveyor roller frame

Serial products, such as roller frames, can also be produced with Abagy. Our solution will significantly speed up the programming.
robotic welding solution for conveyor roller frame
automated welding of conveyor roller frames
automated welding of conveyor roller frames
Two work zones gives the opportunity to cut the loading/unloading time from the cycle. While one work zone is busy with welding, the next product is loaded into the other work zone.
1 ROBOT + H-POSITIONER
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
65.6 ft * 29.5 ft * 10.8 ft
14 m * 3 m * 1.2 m
20 m * 9 m * 3.3 m
robotic cell with robots and h-positioner

MISC SMALL PARTS

One robotic system can be used to weld hundreds of different types of products, with 0 switching cost from one to ano
Dimensions:
Dimensions:
Welds length:
Welds length:
Cycle time per 1 workpiece:
Cycle time per 1 workpiece:
Number of products per year (when running 24/7):
Number of products per year (when running 24/7):
1.3 ft * 0.45 ft * 0.65 ft
1 ft * 1 ft * 0.52 ft
2.4 m / 7.9 ft
6 min
9 min
60 000 pcs.
42 000 pcs.
0.4 m * 0.14 m * 0.2 m
0.33 m * 0.35 m * 0.16 m
1.7 m / 5.6 ft
PRODUCTS EXAMPLES:
1 robot + 1 table is the very basic and simplest robotic solution. If using bigger robot with a long arm dimensions of the work zone can be up to 2.5 meters long and 1.5 meters wide. To increase throughput and save time on products’ loading/unloading you may consider several work zones with placing additional table.
1 ROBOT + TWO TABLES
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
65.6 ft * 29.5 ft * 10.8 ft
14 m * 3 m * 1.2 m
20 m * 9 m * 3.3 m
robotic cell with robot and two tables

Customer testimonial

Non-standard conveyor equipment manufacturing WITH 50+ WELDERS ON STaff
More than 150 different types of parts are welded on one cell per mont

ECONOMIC BENEFITS

1 yr payback
3x cost reduction
High welding quality
5x throughput
30%
10%
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
Savings on wire
Savings on grinding after robotic welding

turnkey solution

Abagy software
Robotic equipment
Installation and commissioning
24/7 tech support
The main Abagy component is proprietary software.
But we provide a turnkey solution together with our partners.