Industrial conveyors
Conveyors / Hoppers / Material handling solutions / Crusher / Screeners / Stackers / Trommels
Forget about welder shortage and achieve a sustainable competitive advantage
Below are some of the most popular solutions
LONG AND LARGE PARTS
Conveyors for transportation
Stackers/ Telescoping Conveyor
Hoppers
You can weld in the robotic cell any parts that fit in the work area
Two robots can weld one workpiece together, or different products at the same time in one work zone. Track length can vary and depends on your request
2 ROBOTS ON TRACKS
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
65.6 ft * 29.5 ft * 10.8 ft
14 m * 3 m * 1.2 m
20 m * 9 m * 3.3 m
MEDIUM PARTS
conveyor roller frame
Serial products, such as roller frames, can also be produced with ABAGY. Our solution will significantly speed up the programming.
Two work zones gives the opportunity to cut the loading/unloading time from the cycle. While one work zone is busy with welding, the next product is loaded into the other work zone.
1 ROBOT + H-POSITIONER
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
65.6 ft * 29.5 ft * 10.8 ft
14 m * 3 m * 1.2 m
20 m * 9 m * 3.3 m
MISC SMALL PARTS
One robotic system can be used to weld hundreds of different types of products, with 0 switching cost from one to ano
Dimensions:
Dimensions:
Welds length:
Welds length:
Cycle time per 1 workpiece:
Cycle time per 1 workpiece:
Number of products per year (when running 24/7):
Number of products per year (when running 24/7):
1.3 ft * 0.45 ft * 0.65 ft
1 ft * 1 ft * 0.52 ft
2.4 m / 7.9 ft
6 min
9 min
60 000 pcs.
42 000 pcs.
0.4 m * 0.14 m * 0.2 m
0.33 m * 0.35 m * 0.16 m
1.7 m / 5.6 ft
PRODUCTS EXAMPLES:
1 robot + 1 table is the very basic and simplest robotic solution. If using bigger robot with a long arm dimensions of the work zone can be up to 2.5 meters long and 1.5 meters wide. To increase throughput and save time on products’ loading/unloading you may consider several work zones with placing additional table.
1 ROBOT + TWO TABLES
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
65.6 ft * 29.5 ft * 10.8 ft
14 m * 3 m * 1.2 m
20 m * 9 m * 3.3 m
Customer testimonial
Non-standard conveyor equipment manufacturing WITH 50+ WELDERS ON STaff
More than 150 different types of parts are welded on one cell per mont
ECONOMIC BENEFITS
1 yr payback
3x cost reduction
High welding quality
5x throughput
30%
10%
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
Savings on wire
Savings on grinding after robotic welding
turnkey solution
ABAGY software
Robotic equipment
Installation and commissioning
24/7 tech support
The main ABAGY component is proprietary software.
But we provide a turnkey solution together with our partners.
But we provide a turnkey solution together with our partners.