robotic welding for bridge manufacturers

Shipbuilding

Shipbuilding involves non-repetitive tasks. Ship designs are also getting more complex due to innovations in shape and functionality. With ABAGY, you can use welding robots for custom projects and even one-of-a- kind parts

A mix of different parts

One robotic system can be used to weld hundreds of different types of products, with 0 switching cost from one to another
fillet weld
fillet weld

A robotic cell with ABAGY can have any configuration

Below are some of the most popular solutions for shipbuilding
robotic cell with 2 robots on tracks: maximum perfomance
Two robots can weld one workpiece together, or different products at the same time in one work zone. Track length can vary and depends on your request.
MAXIMUM PERFORMANCE.
2 ROBOTS ON TRACKS
01
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
14 m * 3 m * 1.2 m
65.6 ft * 29.5 ft * 10.8 ft
20 m * 9 m * 3.3 m
robotic cell with 1 robot on a track: affordable option
One robot on a track is also a great option when working with long parts. Length of the track can vary and depends on your requirements.
MORE AFFORDABLE OPTION.
1 ROBOT ON A TRACK
02
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 6 ft * 3.2 ft
14 m * 1.8 m * 1 m
65.6 ft * 21.3 ft * 10.8 ft
20 m * 6.5 m * 3.3 m
robotic cell with 1 robot on a gantry: high robot reachability
Placing the robot onto a gantry increases its reachability. The length and width of the robotic cell can be changed.
HIGH ROBOT REACHABILITY.
1 ROBOT ON A GANTRY
03
Work zone Dimensions:
Robotic cell Dimensions:
/46 ft * 9.8 ft * 4 ft
14 m * 3 m * 1.2 m
/65.6 ft * 29.5 ft * 10.8 ft
20 m * 9 m * 3.3 m
robotic cell with 2 robots on a gantry: maximum perfomance for large products
Two robots for better throughput. The length and width of the robotic cell can be changed.
MAXIMUM PERFORMANCE FOR LARGE PRODUCTS.
2 ROBOTS ON A GANTRY
04
Work zone Dimensions:
Robotic cell Dimensions:
131.2 ft * 23 ft * 4.9 ft
40 m * 7 m * 1.5 m
144.4 ft * 29.5 ft * 14.8 ft
44 m * 9 m * 4.5 m

Different types of welds
Multipass welding

step-by-step process for robotic welding with Abagy

ECONOMIC BENEFITS

1 yr payback
3x cost reduction
High welding quality
5x throughput
30%
10%
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
Savings on wire
Savings on grinding after robotic welding
The main ABAGY component is proprietary software.
But we provide a turnkey solution together with our partners.

turnkey solution

ABAGY software
Robotic equipment
Installation and commissioning
24/7 tech support