trailers, truck bodies & chassis

With ABAGY, you can use robots efficiently and simply
robotic welding of trailers
Do you produce customized products? No problem. Use robots
Revolutionary welding efficiency for non-serial production
High-quality welding
Truck Bodies, Trailers, Tankers, Chassis, etc. With ABAGY, you can easily switch from one product type to another and make the most of your robotic cell.
4x more productive and 2-4x cheaper than manual labor
No more hassle finding or training welders. With robots, the weld quality will be consistent and reliable.
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A mix of different parts

One robotic system can be used to weld hundreds of different types of products, with 0 switching cost from one to another
Every understructure, every side – every part can be customized and have its lengths, cross-members, and spacing. Abagy easily switches from one part to another. A mix of different parts can be welded in one robotic cell.
Any parts
robotic welding solution for trailers
robotic welding of truck bodies
automated welding of trailers
automatic welding of trailers
automatic welding of truck bodies
automated welding of truck bodies
Chassis
Tankers
Any product types
Flatbed trailers
robotic welding solution for tankers
robotic welding solution for transfer trailers
robotic welding solution for truck bodies
robotic welding solution for flatbed trailers
robotic welding solution for chassis
Transfer trailers
Truck bodies

High-quality welds. Consistent results

Different types of welds.
Here are some examples.
Fillet weld
Corner weld
Butt square weld
Butt single V weld
Main welds
butt single V weld
fillet weld
corner weld
butt square weld
Corner bevel
outside
Corner flare
bevel outside
Corner bevel
inside
Corner flare
bevel inside
bevel welds
corner flare bevel inside
corner bevel outside
corner flare bevel outside
corner bevel inside
(Any quantity of the passes)
Two passes
Three passes
Six passes
Multipass welds
One pass
multipass weld - six passes
multipass weld - one pass
multipass weld - two passes
multipass weld - three passes

Any robotic cell configuration

We are compatible with major manufacturers

Major robot manufacturers:
Major manufacturers of welding equipment:

A robotic cell with ABAGY can have any configuration

Below are some of the most popular solutions for trailer manufacturing
Better reachability and flexibility due to a gantry and a positioner. Robotic system configuration can be tailored to your products and your requirements.
MAXIMUM FLEXIBILITY.
1 ROBOT ON A GANTRY + ROTATOR
01
Work zone Dimensions:
Robotic cell Dimensions:
/16.5 ft * 5 ft * 5 ft
5 m * 1.5 m * 1.5 m
/26 ft * 16.5 ft * 13 ft
8 m * 5 m * 4 m
robotic cell with 1 robot on a gantry and rotator: maximum flexibility
Dimensions:
Welds length:
Cycle time per 1 workpiece:
Number of products per year (when running 24/7):
4.5 m * 1.5 m * 1.08 m
23.3 m / 76.4 ft
2.5 hours
2500 pcs.
14.8 ft * 4.9 ft * 3.5 ft
robotic welding system for truck bodies
Placing the 2 robots onto a gantry increases its reachability and productivity. The length and width of the robotic cell can be changed.
MAXIMUM PERFORMANCE FOR LARGE PRODUCTS.
2 ROBOTS ON A GANTRY
02
Work zone Dimensions:
Robotic cell Dimensions:
/131.2 ft * 23 ft * 4.9 ft
40 m * 7 m * 1.5 m
/144.4 ft * 29.5 ft * 14.8 ft
44 m * 9 m * 4.5 m
robotic cell with 2 robots on a gantry: maximum perfomance for large products
One robot on a track is also a great option when working with long parts. Length of the track can vary and depends on your requirements.
MORE AFFORDABLE OPTION.
1 ROBOT ON A TRACK
03
Work zone Dimensions:
Robotic cell Dimensions:
/46 ft * 6 ft * 3.2 ft
14 m * 1.8 m * 1 m
/65.6 ft * 21.3 ft * 10.8 ft
20 m * 6.5 m * 3.3 m
robotic cell with 1 robot on a track: affordable option

How Abagy works

Easy to use. No knowledge in robotics needed. No programming
3d model upload
Task Definition
Workzone loading
Welding
1/4
2/4
3/4
4/4
3D Model can be exported from any CAD program
Define the order of operations and welding parameters
An operator places a pre-assembled part freely in the working area, no reference points required
ABAGY scans the working area and automatically adjusts the program to the real workpiece

Economic benefits

Compared to manual labor
Savings on grinding after robotic welding
30%
10%
Savings on wire
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
4x more productive
2-4x cost reduction
ROI:
within 1-2 years

The step-by-step process for robotic welding with Abagy

turnkey solution

Learn more about Abagy Product
The main Abagy component is unique software. But we know that it is much more convenient for you to receive a turnkey solution.
So we provide it together with our partners.
ABAGY's programming automation platform
Ready-to-use robotic system
Installation and commissioning of equipment
24/7 tech support
Flexible payment options