Bridge structures
We have a production-proven solution for bridge steel fabricators. ABAGY's intelligent welding system handles long parts and non- serial products perfectly
A mix of different parts
BRIDGE GIRDERS
Cross frames
Orthotropic bridge deck
One robotic system can be used to weld hundreds of different types of products, with 0 switching cost from one to another
Not only bridge structures
You can weld any parts that fit into the working area of the robotic cell.
Not only bridge structures either. You can weld any other steel parts, if required. No switching costs. No hassle.
A robotic cell with ABAGY can have any configuration
Below are some of the most popular solutions for bridge manufacturing
Two robots can weld one workpiece together, or different products at the same time in one work zone. Track length can vary and depends on your request (depends on the length of the parts - 60 ft, 120 ft, or 150 ft)
MAXIMUM PERFORMANCE.
2 ROBOTS ON TRACKS
2 ROBOTS ON TRACKS
01
Work zone Dimensions:
Robotic cell Dimensions:
46 ft * 9.8 ft * 4 ft
65.6 ft * 29.5 ft * 10.8 ft
14 m * 3 m * 1.2 m
20 m * 9 m * 3.3 m
Dimensions:
Dimensions:
Welds length:
Welds length:
Cycle time per 1 workpiece:
Cycle time per 1 workpiece:
Number of products per year (when running 24/7):
Number of products per year (when running 24/7):
39.4 ft * 7.9 ft * 1.6 ft
36 ft * 8.5 ft * 1.8 ft
81.6 m / 267.7 ft
7.2 hours
3.1 hours
862 pcs.
2 024 pcs.
12 m * 2.4 m * 0.5 m
11 m * 2.6 m * 0.55 m
156 m / 512 ft
PRODUCTS EXAMPLES:
One robot on a track is also a great option when working with long parts. Length of the track can vary and depends on your requirements.
MORE AFFORDABLE OPTION.
1 ROBOT ON A TRACK
1 ROBOT ON A TRACK
02
Work zone Dimensions:
Robotic cell Dimensions:
/46 ft * 6 ft * 3.2 ft
14 m * 1.8 m * 1 m
/65.6 ft * 21.3 ft * 10.8 ft
20 m * 6.5 m * 3.3 m
Placing the robot onto a gantry increases its reachability. The length and width of the robotic cell can be changed.
HIGH ROBOT REACHABILITY.
1 ROBOT ON A GANTRY
1 ROBOT ON A GANTRY
03
Work zone Dimensions:
Robotic cell Dimensions:
/46 ft * 9.8 ft * 4 ft
14 m * 3 m * 1.2 m
/65.6 ft * 29.5 ft * 10.8 ft
20 m * 9 m * 3.3 m
Customer testimonial
bridge steel fabricator with 200+ welders on staff
3 new complexes with ABAGY are to be integrated
2 welding complexes with ABAGY are already in use
ECONOMIC BENEFITS
1 yr payback
3x cost reduction
High welding quality
5x throughput
30%
10%
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
Savings on wire
Savings on grinding after robotic welding
turnkey solution
ABAGY software
Robotic equipment
Installation and commissioning
24/7 tech support
The main ABAGY component is proprietary software.
But we provide a turnkey solution together with our partners.
But we provide a turnkey solution together with our partners.