Heavy Construction Equipment

With ABAGY, you can use robots efficiently and simply
robotic welding of heavy construction equipment
Forget about welder shortage. Use robots 24/7
Increase throughput. Get a competitive edge
High-quality welding
Earthmoving, Transportation Equipment, Material Handling and Concrete Equipment. With ABAGY, you can weld different products.
4x more productive and 2-4x cheaper than manual labor
With robots, the weld quality will be consistent and reliable.
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A mix of different parts

You can weld any parts that fit into the working area of your robotic cell
any Parts
robotic welding for buckets
automated welding of heavy construction equipment
automatic welding of heavy construction equipment
robotic welding solutions for heavy construction equipment
Earthmoving Equipment
Concrete Equipment
robotic welding solutions for earthmoving equipment
robotic welding solutions for earthmoving equipment
automated welding for earthmoving equipment
robotic welding solutions for concrete equipment
robotic welding for concrete equipment
robotic welding for earthmoving equipment
Transportation Equipment
robotic welding solutions for transportation equipment
robotic welding for transportation equipment

High-quality welds. Consistent results

Different types of welds.
Here are some examples.
Fillet weld
Corner weld
Butt square weld
Butt single V weld
Main welds
butt single V weld
fillet weld
corner weld
butt square weld
Corner bevel
outside
Corner flare
bevel outside
Corner bevel
inside
Corner flare
bevel inside
bevel welds
corner flare bevel inside
corner bevel outside
corner flare bevel outside
corner bevel inside
(Any quantity of the passes)
Two passes
Three passes
Six passes
Multipass welds
One pass
multipass weld - six passes
multipass weld - one pass
multipass weld - two passes
multipass weld - three passes

Any robotic cell configuration

We are compatible with major manufacturers

Major robot manufacturers:
Major manufacturers of welding equipment:

A robotic cell with ABAGY can have any configuration

Below is an example of a solutions
Two work zones gives the opportunity to cut the loading/unloading time from the cycle. While one work zone is busy with welding, the next product is loaded into the other work zone.
FAST PRODUCTS LOADING.
1 ROBOT + FIVE-AXIS POSITIONER
01
Work zone Dimensions:
Robotic cell Dimensions:
/4.9 ft * 4.9 ft * 4.9 ft
1.5 m * 1.5 m * 1.5 m
/21.3 ft * 16.4 ft * 13 ft
6.5 m * 5 m * 4 m
robotic cell with a robot and a five-axis positioner: fast products loading
Dimensions:
Dimensions:
Welds length:
Welds length:
Cycle time per 1 workpiece:
Cycle time per 1 workpiece:
Number of products per year (when running 24/7):
Number of products per year (when running 24/7):
1.5 m * 1.5 m* 1 m
1.35 m * 0.56 m * 0.45 m
70.6 m / 231.6 ft
3.9 m / 12.8 ft
6.1 hours
0.5 hours
1 020 pcs.
12 373 pcs.
/4.9 ft * 4.9 ft * 3.3 ft
/4.4 ft * 1.8 ft * 1.5 ft
robotic welding for buckets
automatic welding of heavy construction equipment

How Abagy works

Easy to use. No knowledge in robotics needed. No programming
3d model upload
Task Definition
Workzone loading
Welding
1/4
2/4
3/4
4/4
3D Model can be exported from any CAD program
Define the order of operations and welding parameters
An operator places a pre-assembled part freely in the working area, no reference points required
ABAGY scans the working area and automatically adjusts the program to the real workpiece

Economic benefits

Compared to manual labor
Savings on grinding after robotic welding
30%
10%
Savings on wire
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
4x more productive
2-4x cost reduction
ROI:
within 1-2 years

The step-by-step process for robotic welding with Abagy

turnkey solution

Learn more about Abagy Product
The main Abagy component is unique software. But we know that it is much more convenient for you to receive a turnkey solution.
So we provide it together with our partners.
ABAGY's programming automation platform
Ready-to-use robotic system
Installation and commissioning of equipment
24/7 tech support
Flexible payment options