Commercial Construction

Steel Beams / Steel Joist / Gateway / Foggy Bottom
robotic welding for bridge manufacturers

A mix of different parts

Typical beams

One cell for a mix of different parts.
Weld any parts that fit into the working area of your robotic cell
robotic welding solution for conveyor roller frame
automated welding of conveyor roller frames
automated welding of conveyor roller frames

non-typical beams

robotic welding solution for conveyor roller frame
automated welding of conveyor roller frames
automated welding of conveyor roller frames

A robotic cell with ABAGY can have any configuration

Below are some of the most popular solutions for beam welding
Rotators allow to increase performance and reduce arc time per product. Length of the track, number of rotators and their design depends on your requirements.
BEAM WELDING SOLUTION.
1 ROBOT ON A TRACK WITH ROTATORS
01
Work zone Dimensions:
Robotic cell Dimensions:
39.4 ft * 4.9 ft * 4.9 ft
59 ft * 21.3 ft * 10.8 ft
12 m * 1.5 m * 1.5 m
18 m * 6.5 m * 3.3 m
beam welding solution: a robot on a track with rotators
Dimensions:
Dimensions:
Welds length:
Welds length:
Cycle time per 1 workpiece:
Cycle time per 1 workpiece:
Number of products per year (when running 24/7):
Number of products per year (when running 24/7):
39.4 ft * 3.1 ft * 1.3 ft
14.8 ft * 2.3 ft * 2.3 ft
18.1 m / 59.4 ft
4.3 hours
1.9 hours
1 500 pcs.
3 400 pcs.
12 m * 0.93 m* 0.4 m
4.5 m * 0.7 m * 0.7 m
43.5 m / 142.7 ft
robotic welding for the bridge structures
robotic welding for the bridge structures
PRODUCTS EXAMPLES:
Сonfiguration option without rotator is also possible.
MORE AFFORDABLE OPTION.
1 ROBOT ON A TRACK
02
Work zone Dimensions:
Robotic cell Dimensions:
/46 ft * 6 ft * 3.2 ft
14 m * 1.8 m * 1 m
/65.6 ft * 21.3 ft * 10.8 ft
20 m * 6.5 m * 3.3 m
robotic cell with 1 robot on a track: affordable option

step-by-step process for robotic welding with Abagy

ECONOMIC BENEFITS

1 yr payback
3x cost reduction
High welding quality
5x throughput
30%
10%
10%
Savings on gas
Additional savings on assembly defects checked by the scanner before welding
Savings on wire
Savings on grinding after robotic welding

turnkey solution

ABAGY software
Robotic equipment
Installation and commissioning
24/7 tech support
The main ABAGY component is proprietary software.
But we provide a turnkey solution together with our partners.