Bridge
fabrication
Abagy robotic systems:
Turnkey welding robotic solution
Case Study: Reducing Costs by 2X
High requirements for the quality of the welds due to high safety requirements, large parts sizes, and a variety of product ranges previously did not allow the bridge manufacturer to use welding robots. But Abagy's approach to welding changed the situation.

Main products: metal structures such as beams, piers, tie elements, and trusses
More than 50 different types of parts a month
Assembly is manual, the 2 robots perform the final welding
The average Arc time is more than 65%, which is almost 7 times longer than a manual welder
"In just under 15 minutes, two Abagy-controlled robots do the job that in the past took four of our most experienced welders 2 hours to complete.

Abagy enables my two robots to weld 50 different parts a month with almost zero switching costs and no robotic programmers in staff.

We increased our productivity and reduced our costs in 2 times"

Sergey Guryev, Chief Technologist, VSM - large bridge steel fabricator with 200+ welders in staff
Why is it possible?
No programming
To start welding a new product, you need to load a 3D model of it. The control program for welding (the trajectory and sequence of equipment motions) is created automatically
The robotic system can work with blanks that have deviations from the model
Using its machine vision, the system scans the actual dimensions/angle of the blanks or manually assembled structures and adjusts its movements and welding behavior depending on the actual position of the product/blanks
Parts can be placed arbitrarily
There is no need to position products in the work area at the specified zero points
Cell configuration option
Metal structures such as beams, piers, tie elements, and trusses
Dimensions: 18000mm x 3000mm x 1000 mm
Manual welding
Robotic welding
Arc time 15%
Arc time 65%
Robotic cell:
2 robot
3-axis portal system for robot movement
2 welding source
technical vision
adaptive software ABAGY
Weld Quality
Get in touch
We will be happy to give you a live demonstration of ABAGY solution or calculate how beneficial it will be for your company