ABAGY: How it Works

The robots are mainly applied in serial production.
Abagy brings the efficiency of a conveyor line to non-serial, high variance production.


Adaptive robotic system
No programming


A common workflow involves programming of robots and then adapting them to particular deviations of a specific part in a real-life environment. This takes hours if not days.

Abagy solves the same problem in a matter of minutes, eliminating coding from the workflow. Robot movements are calculated on-the-fly, making the system adaptable to environmental changes, deviated parts, and deformations during the execution.
3D Model Upload

~ 2 min

3D Model can be exported from any CAD program
Task Definition

~ 5 min

Define the order of operations and welding parameters
Workzone loading

~ 1-15 min

An operator places a pre-assembled part freely in the working area, no reference points required
Scanning, path planning

~ 1-5 min

ABAGY scans the working area and automatically adjusts the program to the real workpiece.

A real-life example:

А 1.5-ton structure and 250 feet of the potential seam. How long does it take to accept the program if there are no fixtures and every part is different because it was pre-assembled by a human?

ABAGY completes this task in just minutes.

The average Arc time is more than 65%, which is almost 7 times longer than a manual welder.



Main features

Оptimizing the work of a welding engineer
  • libraries of configurations and welding parameters
  • welding strategies
  • joining seams into groups
  • welding sequence control
  • simulation to calculate production cycle times
No robot knowledge is required to configure the production process
Increasing productivity
  • work with any, previously unknown equipment
  • work with any additional devices (rotary tables, special positioners) required for your process
  • simultaneous work of several robots with a single part
  • work with multiple work areas - reduced downtime for loading / unloading
  • production statistics (dashboard)
The cell operator does not require any robotic knowledge, all processes after loading are automated
Improving welding quality
  • automatic adaptation of each start of the production process with the account to inaccuracies of a specific workpiece
  • optimization of the welding path taking into account the joint geometry
  • automatic real-time trajectory correction, taking into account the deformation of the part during welding
  • optimization of trajectories for horizontal seams
  • work with complex classes of parts (symmetrical, thin-walled)
Doesn't require a part to be placed in "zero points" and can work with non-perfect parts
Оptimizing the work of a welding engineer
  • libraries of configurations and welding parameters
  • welding strategies
  • joining seams into groups
  • welding sequence control
  • simulation to calculate production cycle times
No robot knowledge required to configure the production process
Increasing productivity
  • work with any, previously unknown equipment
  • work with any additional devices (rotary tables, special positioners) required for your process
  • work of several robots simultaneously on one part
  • work with multiple work areas - reduced downtime for loading / unloading
  • production statistics (dashboard
The cell operator does not require any robotic knowledge, all processes after loading are automated
Improving welding quality
  • automatic adaptation of each start of the production process for the inaccuracies of a specific workpiece
  • optimization of the welding path taking into account the geometry of the joint
  • automatic real-time trajectory correction, taking into account the deformation of the part during welding
  • optimization of trajectories for horizontal seams
  • work with complex classes of parts (symmetrical, thin-walled)
Doesn't require a part to be placed in "zero points" and can work with non-perfect parts

Compatible with nearly all major manufacturers

Get in touch
We will be happy to give you a live demonstration of the ABAGY solution and calculate how beneficial it can be for your company
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