Unique robotic welding solution
for bridge manufacturers

5x more productive than manual processes
The use of robots in bridge manufacturing was not economically efficient before.
ABAGY has changed that radically.

1 complex can do the work of 15 welders

Small footprint:
Working zone dimensions:
60ft x 9.8ft x 3.2ft (18m x 3m x 1m)
Robotic cell dimensions:
68ft x 19.7ft x 9.8ft (21m x 8m x 3m)

Simple robotic cell (minimum equipment):
2 robots on linear motions
2 sets of welding equipment
Technical vision
ABAGY adaptive software

Rib-to-Floorbeam
An orthotropic bridge
A mix of different parts can be welded in one robotic cell

All types of parts for the bridge fabrication
  • The robotic system works with parts that have deviations
  • Place the parts anywhere in a working zone
Use robotic cell not only for bridge structures welding but as well for any other steel parts if required. At no switching cost and extra efforts.


Weld Quality

High quality and repetitive results

Different types of welds:
  • T-joint / double T-joint
  • Bevel joint
  • Lap joint
  • Multilayer weld
  • Horizontal / vertical positions
2-3x cost reduction
compare to manual labor
ROI: within 1-2 years
70%
Аrc time of 70% which is 6-7x longer than a manual welder
30%
30% reduction on grinding after robotic welding compared to manual processes
10%
10% savings on wire
10%
10% savings on gas
Case Study
"In just under 15 minutes, two Abagy-controlled robots do the job that in the past took four of our most experienced welders 2 hours to complete.

Abagy enables my two robots to weld 50 different parts a month with almost zero switching costs and no robotic programmers in staff.

We increased our productivity and reduced our costs in 2 times"

Sergey Guryev, Chief Technologist, VSM - bridge steel fabricator with 200+ welders in staff

Turnkey solution: what's included

A complete and ready-to-use robotic system
Installation and commissioning of equipment
Creation of a library of welding parameters
Access to ABAGY's platform to automate programming
Technical support 24/7
Flexible payment options
A complete and ready-to-use robotic system
Installation and commissioning of equipment
Creation of a library of welding parameters
Access to ABAGY's platform to automate programming
Technical support 24/7
Flexible payment options

How does ABAGY technology differ
from traditional robotics?

Programming robots for each product in a conventional way takes time as well as adapting robot to the real part. In non-serial production using robots was highly inefficient before.

With ABAGY, you can work with any part without programming. Just upload a 3D model to our software, provide the welding parameters, and it's ready to go.

We equip robotic cells with a technical vision that allows the robot to "see" a part positioned freely in the working area. Our adaptive software automatically adjusts robots if the part has deviations from the 3D model or during the welding.
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